Graphite in Friction Applications: Brake Pads and More

Friction Materials

Graphite for Friction Materials

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Our company supplies natural flake graphite specifically for semi-metallic friction materials. Since the 1970s, semi-metallic friction materials have been widely used in clutches and automatic transmission linings. These materials are made by binding graphite with metal powders, steel fibers, and clay powders using synthetic resins. They are primarily used in high-speed equipment, such as aircraft, trucks, and off-road vehicles, for braking systems and clutch plates.

In recent years, asbestos has gradually been replaced by graphite. In some semi-metallic linings, the graphite content has increased from 1-2% to around 10%. The consumption of graphite in this field depends on the development of the automotive industry.


Properties

· Lubrication

Graphite provides low friction and acts as a natural lubricant, reducing wear and tear on both the friction material and mating surfaces.


· High Thermal Conductivity: 

Graphite helps dissipate heat generated during braking, preventing overheating and maintaining optimal friction performance.


· Wear Resistance: 

Graphite contributes to the durability of friction materials by reducing the rate of wear during continuous or high-load operations.


· Stability at High Temperatures: 

Graphite remains stable even at high temperatures, making it ideal for use in braking systems and other friction materials exposed to heat.


Applications

1. Brake Pads and Linings

  • Application: Graphite is a key ingredient in brake pads and brake linings, which are used in vehicles and industrial machinery.


Friction Modulation:

The inherent lubricity of flake graphite helps achieve a stable and optimal friction coefficient, ensuring consistent braking performance.



Thermal Management:

With excellent thermal conductivity, flake graphite efficiently dissipates heat generated during braking, reducing the risk of overheating and associated wear.


Noise Reduction:


The inclusion of flake graphite contributes to quieter braking by dampening vibrations and minimizing noise.

Enhanced Durability: Its high-temperature resistance and chemical stability protect brake pads from degradation, extending their service life.


  • Common Grades and Specifications:


  • The selection of flake graphite for brake pads depends on specific performance requirements. Manufacturers offer various grades with differing carbon content and particle sizes. For instance, high-purity natural flake graphite with carbon content ranging from 94% to 99.99% and particle sizes from -100 mesh to -325 mesh is commonly used.


  • Incorporating the appropriate grade of flake graphite into brake pad formulations ensures optimal performance, safety, and longevity of braking systems.


  • For more detailed information on high-quality natural flake graphite products suitable for brake pad applications, please visit Qingdao Xinghe Graphite Co., Ltd..


2. Clutch Materials

  • Application: In clutch facings for automotive and industrial machines.


Friction Stabilization: Flake graphite's inherent lubricity helps achieve a stable and optimal friction coefficient, ensuring consistent engagement and disengagement of clutch components.

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Thermal Management: With excellent thermal conductivity, flake graphite efficiently dissipates heat generated during clutch operation, reducing the risk of overheating and associated wear.


Wear Resistance: The inclusion of flake graphite enhances the wear resistance of clutch facings, leading to extended service life and reduced maintenance requirements.

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Noise Reduction: Flake graphite contributes to quieter clutch operation by dampening vibrations and minimizing noise during engagement. 



3. Friction Discs for Heavy Machinery

  • Application: Used in friction discs in heavy machinery such as mining equipment and construction machinery.

  • Function: Graphite aids in maintaining a stable coefficient of friction under high load conditions, improving braking performance and extending the life of friction discs.



4. Industrial Friction Applications

  • Application: In friction blocks and sliding bearings used in various industrial applications such as conveyors, crushers, and presses.

  • Function: Graphite helps reduce wear and provides a stable frictional surface, which is essential for smooth, continuous operation in industrial machinery.

+86-18663987730

+86-532-83813821

John@xhgraphite.com

erweima

+86-18663987730